KnE Engineering

ISSN: 2518-6841

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Development of Measures to Improve the Efficiency of Using Pulverized Coal in Blast Furnace Smelting

Published date: Jul 17 2018

Journal Title: KnE Engineering

Issue title: VII All-Russian Scientific and Practical Conference of Students, Graduate Students and Young Scientists (TIM'2018)

Pages: 234–240

DOI: 10.18502/keg.v3i5.2675

Authors:
Abstract:

Efficiency of using of pulverized coal injection (PCI) in blast furnace smelting depends directly on its cost price. For the preparation of PCI at Russian enterprises, mainly non-coking lean and gas coals of Kuzbass are used, which does not provide the desired reduction in costs for the production of cast-iron for JSC EVRAZ NTMK and
PJSC NLMK due to high transportation costs. In this connection, the possibility of using petroleum coke and coke dust in the composition of pulverized coal for blast furnace smelting had been analyzed. Main obstacle to the use of petroleum coke is its high sulfur content. Optimal proportion of the petroleum coke in the composition of the PCI is determined, depending on the total consumption of PCI and the sulfur content in it. Experimental-industrial tests were conducted to introduce coke dust from the dry coke quenching plant into the charge of pulverized-coal fuel. Totally, petcoke and coke dust can replace up to 25% of imported coal and reduce fuel costs by 4–5%.


Keywords: blast furnace, pulverized coal injection (PCI), coke dust, petroleum coke (petcoke), sinter

References:

[1] Toxopeus, H., Steeghs, A., and van den Boer, J. (2001). PCI at the start of the 21st century, in 60th Ironmaking Conference Proceedings, vol. 60, pp. 736–742. Baltimore, USA.


[2] Filippov, V. V., Mikhalev, V. A., Mironov, K. V., et al. (2017). The development of the theory and technology for smelting the vanadium-containing cast iron with the use of the pulverized coal fuel. Byulleten Nauchno-tekhnichrskoy i Ekonomicheskoy Informatsii “Chernaya metallurgiya”, vol. 1408, pp. 22–26.


[3] Filippov, V. V., Mikhalev, V. A., Mironov, K. V., et al. (2017). The advantages and risks of the technology for the blast furnace heat with the use of the pulverized coal. Byulleten Nauchno-Tekhnichrskoy i Ekonomicheskoy Informatsii “Chernaya metallurgiya”, vol. 1405, pp. 38–42.


[4] Smirnov, L. A., Tleugabulov, B. S., Zagainov, S. A., et al. (2016). Some theoretical aspects of the technology for the joint injection of the natural gas and pulverized coal. Byulleten Nauchno-Tekhnichrskoy i Ekonomicheskoy Informatsii “Chernaya metallurgiya”, vol. 1397, pp. 19–22.


[5] Geerdes, M., Toxopeus, H., van der Vliet, C., et al. (2009). Modern Blast Furnace Ironmaking: An Introduction. Amsterdam: IOS Press.


[6] Syunyaev, Z. I. (1973). Production, Upclassing and Use of Petroleum Coke. Moscow: Chemistry.


[7] Al-Haj-Ibrahim, H. (1990). Desulfurization of petroleum coke, Research report. Pittsburgh: University of Pittsburgh.


[8] Retrieved from http://www.infomine.ru


[9] Kushnarev, A. V., Filippov, V. V., Mikhalev, V. A., et al. (2017). System improvement of vanadium hot metal process at EVRAZ NTMK. CIS Iron and Steel Review, vol. 13, pp. 13–17.

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