KnE Engineering

ISSN: 2518-6841

The latest conference proceedings on all fields of engineering.

Shape optimisation of a snowboard binding highback. A case study of generative design process comparison

Published date: Feb 09 2017

Journal Title: KnE Engineering

Issue title: The International Conference on Design and Technology

Pages: 73-83

DOI: 10.18502/keg.v2i2.598

Authors:
Abstract:

FEA software is traditionally expensive to purchase, takes a high level of technical skill and understanding and requires users to dedicate years to develop specialist skills. With the increasing popularity of more user-friendly, elementary software packages such as Fusion360, more cost effective and efficient processes can be developed and harnessed, especially by SME’s and designers that don’t have the ability to purchase expensive software packages. One particular FEA element that has recently begun transitioning from highly specialised to more readily available is ‘generative design’ and ‘shape optimisation.' Shape optimisation has only been able to be utilised by large corporations with large research and development budgets. This case study looks at exploring and optimising the methods involved in generative design for product development and it’s aimed at facilitating practises for small to medium enterprises (SME’s).

The work described in this paper presents a study using a snowboard binding highback component which was reverse engineered using 3D scanning. A blank model, free of any discerning features was created from the scan and then used as the platform for the generative design phase. This process was completed using easily accessible software (Fusion 360) as well as high-end professional software (Ansys 16). A comparison between the two workflows analyses the resultant model outcomes and outlines efficiencies regarding processing time, technical skill, and latent difficulties of the entry-level process for generative design of the snowboarding high back.

This paper aims to demonstrate and describe an optimisation model for generative design and shape optimisation during entry-level product development.

References:

ANSYS, (2016). ANSYS 16 Release Highlights. [online] Resource.ansys.com. Available at: http://resource.ansys.com/Products/ANSYS+16.0+Release+Highlights [Accessed 09 Sep. 2016].


Autodesk ReMake. (2016). Autodesk ReMake. [online] Available at: https://remake.autodesk.com/about [Accessed 13 Sep. 2016].


Autodesk.com. (2016). 3D CAD/CAM Software for Product Design |Fusion 360. [online] Available at: http://www.autodesk.com/products/fusion-360/overview [Accessed 9 Sep. 2016]. Autodesk. 2016. Shape

Generator in Fusion360. [ONLINE] Available at: https://forums.autodesk.com/t5/ideastation-request-a-feature-or/shape-generator-in-fusion-360/idi-p/6343611. [Accessed 2 September 2016].


P. Collins, R. Leen, and I. Gibson, Industry case study: rapid prototype of mountain bike frame section, Virtual and Physical Prototyping, 1–9, (2016). Dy-mark International. (2016). Flawcheck (Crack Detection). [online] Available at: http://www.dymarkindustries.com/product-range/inks-and-dyes/flawchek-crack-detection [Accessed 9 Sep. 2016].


Evo.com. (2016). Union Force - SL Snowboard Bindings 2009 |evo outlet. [online] Available at: http://www.evo.com/outlet/snowboard-bindings/union-force-sl-2009.aspx [Accessed 9 Sep. 2016].


M. Gupta, A. Agrawal, A. Veeraraghavan, and S. G. Narasimhan, June. Structured light 3D scanning in the presence of global illumination. In Computer Vision and Pattern Recognition (CVPR), 2011 IEEE Conference on (pp. 713-720). IEEE, (2011).


A. Kondo, H. Doki, and K. Hirose, An Attempt for Measuring Snowboarding Performance Using Compact Force Sensors, Procedia Engineering, 72, 86–91, (2014), 10.1016/j.proeng.2014.06.018.


Kreon Technologies. (2016). Baces measuring arm, efficient portable CMM. [online] Available at: http://www.kreon3d.com/scanning-arms-portable-cmm/baces-measuring-arm-portable-cmm/ [Accessed 9 Sep. 2016].


Kreon Technologies. (2016). Polygonia application and plug-in - Kreon Technologies. [online] Available at: http://www.kreon3d.com/solutions/polygonia-software-plug-in/ [Accessed 09 Sep. 2016].


Lib Tech. (2016). T.Ripper C2 BTX Snowboard 2016–2017 |Lib Tech. [online] Available at: http://www.libtech.com/snowboards/t-ripper/#technology [Accessed 9 Sep. 2016].


S. Loland, Outline of a phenomenology of snowboarding, Philosophy, risk and adventure sports, 106–117, (2007).


Materialise, (2016). Materialise Magics. [online] Software.materialise.com. Available at: http://software.materialise.com/magics [Accessed 9 Sep. 2016].


K. Otto, and K. Wood, Product Evolution: A Reverse Engineering and Redesign Methodology, Research in Engineering Design, 10, no. 4, 226–243, (1998), 10.1007/s001639870003.


Samsung AU. (2016). Samsung Galaxy S5 (Black) |Samsung Australia. [online] Available at: http://www.samsung.com/au/consumer/mobile-phone/smartphone/smartphone/SM-G900IZKAXSA [Accessed 8 Sep. 2016].


Trusnow.com. (2016). snowboard community forums - Toe hang, help!! - Page 1. [online] Available at: http://www.trusnow.com/forum/forum_posts.asp?TID=51578 [Accessed 9 Sep. 2016].

Download
HTML
Cite
Share
statistics

1918 Abstract Views

328 PDF Downloads